TAT Express Inc
π¨β οΈ VPOD Test Failed β Unable to Produce Required 25 PSI on Detroit DD15 Engine β οΈπ¨
During diagnostics on this Detroit DD15 engine, our technician performed a VPOD (Variable Pressure Output Device) test to verify proper operation of the air control system. As shown in the video, the VPOD was unable to generate the minimum required 25 PSI, indicating an internal failure. ππ
π‘ What is a VPOD?
The VPOD is an electronically controlled air pressure regulator used to control various engine functions by supplying regulated air pressure to specific components. Proper VPOD operation is critical for accurate system performance and engine control.
β οΈ Why is this test important?
A VPOD may appear normal during a visual inspection, but pressure testing reveals whether it can actually generate and regulate air pressure within specifications. In this case, the unit failed to meet the minimum pressure requirement.
π What can happen when a VPOD fails?
β’ Poor component response βοΈ
β’ Loss of performance π¨
β’ Diagnostic fault codes
β’ Inconsistent system operation
β’ Reduced engine efficiency π¨
π What did the test reveal?
The manufacturer specification requires the VPOD to produce at least 25 PSI during testing. The pressure remained below specification, confirming the VPOD was not functioning properly and had suffered an internal failure.
β Why accurate diagnostics matter:
Without proper testing, components can be replaced based on assumptions. Performing a VPOD pressure test allows technicians to verify the failure with real data and confidently identify the root cause of the issue.
β
At TAT Express, our technicians use advanced diagnostic procedures and pressure testing to accurately identify failed components and ensure repairs are performed correctly the first time.
π TAT Express β Dallas, TX
4140 Langdon Rd, Dallas, TX 75241
π 972-225-3017
π Find us on Google / https://tatexpressinc.com/
β
Semi-Truck, Trailer & RV Repair Specialists
β
Built on Integrity. Striving for Excellence
06/04/2026
π’οΈπ§ Crankcase Filter Replaced After Oil Leak Was Found β Detroit DD15 Engine π§π’οΈ
During inspection on this Detroit DD15 engine, our technician found an oil leak coming from the crankcase filter assembly. To correct the issue and restore proper crankcase ventilation, the crankcase filter was replaced. β
π
π‘ What does the crankcase filter do?
The crankcase filter separates oil vapors from crankcase gases before they are routed through the engineβs ventilation system. This helps maintain proper crankcase pressure and prevents excessive oil from being carried throughout the engine.
β οΈ What can happen when the crankcase filter becomes restricted or fails?
β’ Increased crankcase pressure π¨
β’ Oil leaks around the filter housing π’οΈ
β’ Oil residue on the engine π§
β’ Excessive oil consumption
β’ Additional stress on engine seals and gaskets π¨
π Symptoms drivers may notice:
β’ Oil leaking around the crankcase filter area
β’ Oil buildup on the side of the engine
β’ Increased engine mess and contamination
β’ Unexplained oil loss
β’ Excessive crankcase pressure concerns
β Why replacement is important:
Ignoring a leaking or restricted crankcase filter can contribute to additional oil leaks throughout the engine and place unnecessary stress on seals and gaskets. Replacing the filter helps restore proper ventilation and protects the engine from future issues.
β
After replacing the crankcase filter, the ventilation system is operating properly and the source of the leak has been addressed. At TAT Express, our technicians perform thorough inspections to identify the root cause of oil leaks and keep your DD15 running reliably.
π TAT Express β Dallas, TX
4140 Langdon Rd, Dallas, TX 75241
π 972-225-3017
π Find us on Google
β
Semi-Truck, Trailer & RV Repair Specialists
β
Built on Integrity. Striving for Excellence
π¨β οΈ Exhaust Leak Found on Aftertreatment Exhaust System! β οΈπ¨
During inspection, our technician found an exhaust leak on the Aftertreatment exhaust side of the system. As shown in the video, exhaust leaks can develop at connection points, clamps, welds, or jointsβespecially on aftermarket components that may fit differently than OEM parts. π
π‘ Why are exhaust leaks a concern?
The exhaust system is designed to direct hot exhaust gases safely away from the engine while maintaining proper flow and backpressure. When a leak develops, exhaust gases escape before reaching their intended path, affecting performance and potentially creating additional issues.
β οΈ Common causes of Aftertreatment exhaust leaks:
β’ Loose clamps or connections π§
β’ Failed gaskets or sealing surfaces
β’ Cracked welds from vibration π
β’ Improper alignment during installation βοΈ
β’ Heat expansion and contraction over time π‘οΈ
π Symptoms drivers may notice:
β’ Hissing or ticking noises from the exhaust π
β’ Exhaust smell around the truck π¨
β’ Black soot buildup near leak locations π«οΈ
β’ Reduced engine efficiency β½
β’ Increased exhaust noise π¨
π Did you know?
Even a small exhaust leak can grow larger over time. The constant heat, vibration, and pressure cycles of a diesel engine can quickly turn a minor leak into a major repair if left unattended.
β Why itβs important to repair exhaust leaks early:
Exhaust leaks can affect engine performance, increase soot buildup, and expose nearby components to excessive heat. Catching leaks early helps prevent additional damage and keeps the exhaust system operating as intended.
β
At TAT Express, our technicians carefully inspect Aftertreatment and OEM exhaust systems to locate leaks accurately and ensure proper sealing, performance, and reliability.
π TAT Express β Dallas, TX
4140 Langdon Rd, Dallas, TX 75241
π 972-225-3017
π Find us on Google / https://tatexpressinc.com/ #
β
Semi-Truck, Trailer & RV Repair Specialists
β
Built on Integrity. Striving for Excellence
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4140 Langdon Road
Dallas, TX
75241
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