Precision Warehouse Design

We recently partnered with a customer to enhance their existing AutoStore tote conveyor system by adding accumulation capabilities — without the need for a full system replacement.

Our team upgraded a transportation-only belt with VFD motors and developed a new controls strategy with inch-and-store logic that allows totes to accumulate between belt sections. Instead of congestion occurring only at the discharge point, empty totes can now accumulate throughout the entire line.

The result? Improved flow, better utilization of conveyor space, and a significantly more cost-effective solution compared to a complete system overhaul.

At Precision Warehouse Design, we don’t just integrate systems — we optimize performance. Do you have a system that could run more efficiently?

Contact us to see how we can help improve your operation ->
https://precisionwarehousedesign.com/contact/

🚀 We’re excited to announce the launch of our new and improved PWD website!

The redesigned site showcases our expanded capabilities, proven expertise, and the value we bring to our customers.

Every page has been refreshed to better tell the PWD story — who we are, what we do, and how we deliver complete warehouse solutions.

We invite you to explore the new site and see how PWD is helping businesses design smarter, more efficient facilities:
👉 https://precisionwarehousedesign.com/

Material Handling Integration by Precision Warehouse Design PWD offers full service warehouse design, installation and consulting of material handling systems. Reduce business costs with automation.

This Veterans Day, we proudly recognize and thank the ten incredible veterans who are part of our Sammons Warehouse Solutions family. Your service, sacrifice, and leadership inspire us every day — both in and out of uniform.

Today, and every day, we honor you and all who have served our nation.

When one of our client's facilities hit full capacity, they needed a smarter way to increase inventory and improve order efficiency for their elongated material — without expanding their footprint.

Our team at PWD stepped in with a tailored solution:

✅ Installed 7 rows of heavy-duty double-sided structural cantilever racks — 141 columns (20 ft tall) and 1,974 arms — maximizing space between production areas and truck lanes.

✅ Reconfigured and relocated existing racks, adding custom cross bracing and optimizing arm elevations to better fit their pallet and skid sizes.

The result? Significantly increased storage capacity and more efficient use of every square foot.

Smart design. Strategic implementation. Real results. How can we help your facility? Contact us: https://precisionwarehousedesign.com/contact/

You can’t afford downtime. And with the right conveyor system, you won’t have to. At PWD, we design custom conveyor solutions that fit your operation—not the other way around.

💡 Zoned accumulation
🔁 Sortation logic
📦 Merge/divert functionality
⚙️ Integrated controls

Whether you’re expanding or upgrading, we’ll get the right products in the right place — fast. Need a conveyor solution that scales with your operation?
Let’s talk. 📞 https://precisionwarehousedesign.com/contact/