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Intelligence Quality is a Chennai-based Lean Six Sigma Training & Certification Institute empowering individuals and organizations with globally recognized certification programs. We specialize in Lean Six Sigma Yellow Belt, Green Belt, Black Belt, Master Black Belt and New 6 Core Tools training, offering both online and classroom sessions tailored to real-world applications. With experienced Six
19/05/2026
Biggest Mistakes During Manufacturing Audits
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Many companies prepare for audits only when the audit date is near:
β Records updated at the last minute
β Operators unaware of SOP changes
β Process parameters not monitored properly
β Inspection records mismatch production timing
β Tool wear ignored until defects appear
π‘ Audit success is not created one day before the audit.
It is built through daily process discipline on the shop floor.
The companies that perform well during audits focus on:
β Real-time documentation
β Layered process audits
β Operator awareness training
β Hourly parameter verification
β Root Cause Analysis for repeated issues
Because in manufacturingβ¦
Strong processes create stress-free audits.
π What is the most common audit mistake you have seen in industries? Comment below π
π ππ¨π’π§ & ππ§π«π¨π₯π₯ ππ¨π°: https://lnkd.in/g9aNPV2m
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π Call: +91 73581 18429
βΆοΈ YouTube: https://lnkd.in/gN22NGuY
π’ Corporate Training: https://lnkd.in/gkVdaDVb
18/05/2026
Most factories donβt fail because of machines.
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They fail because maintenance starts only after breakdowns happen.
Thatβs why TPM matters.
TPM (Total Productive Maintenance) is not just about maintenance teams fixing machines.
Itβs about creating a culture where everyone takes ownership of equipment reliability and performance.
A successful TPM journey includes:
β 5S implementation
β Autonomous maintenance (Jishu Hozen)
β Planned maintenance
β Kaizen improvements
β Quality maintenance
β OEE monitoring
β Safety & zero-loss mindset
The real target isnβt only machine uptime.
π Itβs:
πΉ Zero Breakdowns
πΉ Zero Defects
πΉ Zero Accidents
Factories that implement TPM correctly donβt just improve maintenance.
They improve productivity, quality, delivery, and employee ownership.
Because world-class manufacturing is built on prevention⦠not firefighting.
π ππ¨π’π§ & ππ§π«π¨π₯π₯ ππ¨π°: https://lnkd.in/g9aNPV2m
π± WhatsApp: https://lnkd.in/gEfFAk_N
π Call: +91 73581 18429
βΆοΈ YouTube: https://lnkd.in/gN22NGuY
π’ Corporate Training: https://lnkd.in/gkVdaDVb
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Intelligence Quality, Level 9, Olympia Teknos Park, No 28, SIDCO Industrial Estate Guindy
Chennai
600032
